List of Installations

List of Projects

Projects

For more than last three decades, ULKA has pioneered the Sugar mill technology through its innovative ‘techno-commercial’ solutions. Continual improvement, sustainable solutions and persistent focus on quality driven approach has helped ULKA emerged as a trustworthy name in global sugar industry. Our Two Roller Mills popularly known as Compact Multi Roller (CMR) Mills have made a significant mark across the globe by virtue of its inherent strength of innovative technology. It has push the set conventional benchmarks for Sugar mill performance parameters & has helped the Sugar Industry to achieve excellent results by way of reduced bagasse moisture, improved RME and significantly lower power consumption leading to ever higher profitability for our customers.
Today, ULKA has various successful installations of its innovative products across the globe. Continuous repeat orders from our existing customers talks loud about unmatched performance along with superior quality of our products and dedicated services. The detailed list of installations and clientele highlighting our expertise in this industry can go longer hence few of our projects has been exhibited here.

Installation List

Installations of Tandems

Sr.No. Name Of Factory Mill Tandem Details Year of Installation
1 The Bhima S. S. K. Ltd., Maharashtra 40" x 80" Complete Mill plant of 4 mills, 5000 TCD 2017
2 Shree Chhatrapati Shahu SSK Ltd., Dist. Kolhapur, Maharashtra 42" x 84" Complete Mill Plant of 5 Mills, 7500 TCD 2017
3 Shri Vitthal S.S.K. Ltd., Maharashtra 42" x 84" Complete Mill Plant of 4 Mills, 7500 TCD 2016
4 Narmada Sugars Pvt. Ltd., M.P. 33" x 66" Complete Mill Plant 4 Mills 2014
5 Shiraguppi Sugar Works Ltd., Karnataka 40" x 80" Complete Mill Plant of 4 Mills, 5500 TCD 2011
6 Gangakhed Sugar & Energy Ltd., Maharashtra Complete Mill Plant of 40" x 80" 4 Mills (Shaft mounted drives), 6000 TCD 2009

EPC

Sr.No. Name Of Factory Plant Details Year of Installation
1 Bhushnayi Sugars Limited, Uganda 800 TCD Complete Sugar Plant - TURNKEY PROJECT Under Execution
2 Mukteshwar Sugar Mills Ltd., Maharashtra 2500 TCD Complete Sugar Plant – TURNKEY PROJECT 2010

Installations Abroad - Exports

Sr.No. Name Of Client Project Description Year of Installation
1 TPC Limited, Tanzania Continuous Vacuum Pan of capacity 60 MT/Hr and receiving crystallizer along with associated accessories. Under Execution
2 Tuy Hoa Sugarcane and Sugar Joint Stock Company, Vietnam New First and Last mill of size 36” x 72” 2017
3 Tra Vinh Sugar Joint Stock Company, Vietnam New First and Last mill of size 36” x 72” 2017
4 Son La Sugar Cane Joint Stock Company, Vietnam Complete milling tandem of mill size 36" x 72" (Zero Mill) & 33" x 66" (Four Nos.) 2016 & 2017
5 TPC Limited, Tanzania Mono Vertical crystallizer for C Massecuite. 2016
6 CASUCO – Phung Hiep, Vietnam New First mill 33” x 66” 2015
7 TPC Limited, Tanzania New First mill 45” x 80” 2014

Installations as Last Mill

Sr.No. Name Of Factory Existing Tandem Mill Size Ulka mill size Year of Installation Performance
1 Shri Sai Priya Sugars Ltd., Karnataka 45" x 90" New Last Mill 50" x 100" Under Execution -
2 Tirupati Sugars Limited, Bihar 36" x 72" New Last Mill 50" x 100" 2017 Moisture 48.50%
3 The Krishna S.S.K. Niyamit, Karnataka. 33” x 66” Existing last mill replaced by Ulka 45" x 90" 2017 Moisture 48%
4 Ryatar SSK Niyamit, Karnataka 33" x 66" Last Mill 42" x 84" 2016 Moisture 48%
5 Shri Dnyaneshwar S.S.K. Ltd., Maharashtra 42" x 84" Last Mill 45" x 90" 2016 Moisture 46.12%
6 Shree Doodhganga-Krishna S.S.K. Niyamit, Karnataka 39" x 78" - 4 Nos. Last mill 50" x 100" 2015 Moisture 47%
7 Nirani Sugar, Karnataka 39" x 78" Existing last mill replaced with Ulka 50" x 100" 2015 Moisture 47%
8 Godavari Sugar Mills Ltd., Karnataka - Last Mill 50" x 100" with Shaft mounted drive 2014 Moisture 47%
9 The Sanjivani (Takli) SSK Ltd. Kopergaon Existing 33" X 66" Mill Last Mill 40" X 80" Shaft Mounted Drive 2014 Moisture 47%
10 Dharani Sugars & Chemicals Ltd., Tamilnadu - Last Mill 40" x 80" 2013 Moisture 48%
11 Sakthi Sugar Ltd. Sivganga Unit No. II, Tamilnadu 36" x 72" - 1st Mill 3 Mills - 33" x 66" Existing mill Replaced by Ulka 36" x 72" mill 2012 Moisture 47%
12 E.I.D. Parry, Pettaivaithalai, Tamilnadu 1st Mill 40" x 80" followed by 30" x 60" Existing mill Replaced by Ulka 40" x 80" mill 2012 Moisture 47%
13 Shri Gurudatta Sugars Ltd., Maharashtra 1st mill 33" x 66" followed by 30" x 60" - 3 mills Last mill 40" x 80" 2012 4000 TCD to 5000 TCD, Moisture - 46%
14 DSM Sugar Mansurpur, U.P. State 40" x 80" - 4 Nos. Existing mill Replaced by Ulka 40" x 80" mill 2010 Moisture 48%
15 Dhampur Sugar Mills Ltd., Bijnor, U.P. State 45" x 90" - 1st Mill 3 Mills - 39" x 78" New 50" x 100" 2010 Moisture 48%
16 Vitthalrao Shinde S.S.K. Ltd., Maharashtra 45" x 90" - 1st Mill 33" x 66" - 4 Nos New Last Mill 45" x 90" 2010 Moisture 48%
17 Karmayogi Shankarravji Patil SSK Ltd., Maharashtra 39" x 78” - 4 Nos. Existing mill Replaced by Ulka 42" x 84" mill 2010 Moisture 48%
18 DSM Sugar Rajpura, U.P. State 40" x 80" - 4 Nos. New 40" x 80" 2009 Moisture 48%
19 Wahid Sandhar Sugar Ltd., Punjab 33" x 66" - 4 Nos. New Last Mill 40" x 80" 2008 Moisture 48%
20 Shree Renuka Sugars Ltd., Athani, Karnataka 42" x 84" - 4 Nos. New Ulka CMR 42" x 84" 2008 Moisture 48%
21 Godavari Sugar Mills Ltd., Karnataka 1st Mill 40" x 80" followed by 33" x 66" - 4 Nos. New 40" x 80" 2007 Moisture 47%
22 Sakthi Sugar Ltd., Unit - I- Apkudai, Tamilnadu B' Tandem 30" x 60" - 6 Nos. New Last Mill 33" x 66" 2006 Moisture 49%
23 Chamundeswari Sugars Ltd, Karnataka 30" x 60" New 33" x 66" 2006 Moisture 47%
24 Shree Doodhganga-Krishna S.S.K. Niyamit, Karnataka 39" x 78" - 4 Nos. New Last Mill 39" x 78" 3 Roller Ulka TRF for Mill Nos. 1 to 4 2005 4500 TCD - 6000 TCD, Moisture 48%

Installations as Zero / First Mill

Sr.No. Name Of Factory Existing Tandem Mill Size Ulka mill size Year of Installation Performance
1 Narmada Sugars Pvt. Ltd., MP 33" x 66" New 1st mill 40" x 80" 2015 PE +75%
2 Yashwantrao Mohite Krishna SSK Ltd, Maharashtra 36" x 72" - 6 Nos. Replaced Existing First Mill by Ulka 45" x 90" mill 2013 + 9000 TCD, Improved PE 78%
3 Nira Bhima SSK Ltd., Maharashtra 30" x 60" - 4 Nos. New Zero Mill 38" x 78" with Rake Elevator 2012 3000 TCD - 4000 TCD Improved P.E. - 77 %
4 Majalgaon SSK Ltd., Maharashtra 3 Nos. - 33" x 66" Replaced Existing First Mill by Ulka 40" x 80" mill 2012 Improved P.E. - 77 %
5 Vijayanagar Sugar Pvt. Ltd., Karnataka 33" x 66" - 4 Nos. Replaced Existing First Mill by Ulka 40" x 80" mill 2012 4000 TCD - 5000 TCD Improved P.E. - 78 %
6 Sadashivrao Mandlik Kagal Taluka S.S.K. Ltd., Maharashtra 33" x 66" - 4 Nos. New Zero Mill 39" x 78" 2011 4000 TCD - 4500 TCD Improved P.E. - 77 %
7 Vasantdada Shetkari SSK Ltd., Maharashtra 39" x 78" - 4 Nos. Replaced First Mill by Ulka 42" x 84" and Shredder replaced by Ulka 2011 Improved P.E. 79%
8 Sadashivkhgcxysdhdcgvb.kjln/jb 33" x 66" - 4 Nos. New Zero Mill 39" x 78" 2011 4000 TCD - 4500 TCD Improved P.E. - 77 %

Installations as Zero / First Mill and Last Mill

Sr.No. Name Of Factory Existing Tandem Mill Size Ulka mill size Year of Installation Performance
1 The Malegaon S.S.K. Ltd., Baramati, Maharashtra 36" x 72" - 5 Nos. First & Last Mill 42" x 84"
2017
Moisture 47.38%, PE 78.23
2 Sonhira S. S. K. Ltd., Maharashtra 33" x 66" First & Last Mill 42" x 84"
2016
Moisture 46.21%, PE - 80.47
3 Dalmia Bharat Sugar & Industries Ltd. (Kolhapur Unit), Maharashtra First & Last Mill 42" x 84"
2016
Moisture 45.33%, PE - 76.18
4 Gangakhed sugar & Energy Ltd., Maharashtra 40" x 80" New Zero & Last Mill 45" x 90"
2015
RME – 97.38% Moisture – 45.33%
5 Shri Hiranyakeshi SSK Niyamit, Karnataka 36" x 72" - 5 Nos. Last Mill Replaced Existing First and Last Mill by Ulka 42" x 84"
2014
8000 TCD
6 Vishwaraj Sugar Ltd., Karnataka 36" x 72" - 5 Nos. Last Mill Replaced Existing First Mill and Last Mill by Ulka 45" x 90"
2014
8000 TCD
7 Shivshakti Sugars Ltd., Karnataka 36" x 72" New First & Last mill 45" x 90"
2014
8 Shree Khedut S.K.U.S.M. Ltd., Pandvai, Gujarat 33" x 66" - 4 Nos. Existing mill Replaced by Ulka 36" x 72"
2012
4500 TCD Moisture 48%
9 Sahyadri S. S. K Ltd., Maharashta 39" x 78" New Last Mill 42" x 84"
existing First Mill replaced by Ulka 45" x 90"
2011
2012
7000 TCD, 48%
10 Vishwasrao Naik S.S.K. Ltd., Maharashtra 30" x 60" - 4 Nos. New Last Mill 36" x 72"
New Zero Mill 36" x 72"
2011
2013
11 Shri Dudhganga Wedganga SSK Ltd., Bidri, Maharashtra 30” X 60” - 4 Nos. New Zero Mill 40” X 80”
40" x 80" Last mill
2011
2015
5500 TCD Improved P.E. - 78 %
12 Kisanveer Satara S.S.K. Ltd., Maharashtra 33" x 66" New Zero Mill 40" x 80"
Existing Last Mill Replaced by Ulka 40" x 80"
2010
2012
5500 TCD Moisture 48%
13 Shree Ganesh K.U.S.M. Ltd., Gujarat State. 30" x 60" - 6 Nos. Replaced First & Last Mill 33" x 66"
2009
4000 TCD Moisture 48%
14 The Shahabad Co-Op. Sugar Mills Ltd., Haryana State. 39" x 78" Replaced Existing First and Last Mill 39" x 78"
2008
Moisture 50 % - 48% Improved P.E. - 78 %
15 The Nandi S.S.K. Ltd., Karnataka 33" x 66" - 4 Nos. New 40" x 80"
2007
Moisture 48%
16 Shree Renuka Sugars Ltd., Munoli, Karnataka 42" x 84" New Zero Mill 42" x 84"
New Last Mill 42" x 84"
2007
2008
5000 TCD Moisture 48%
17 The Sanjivani (Takli) S.S.K.Ltd., Maharashtra 30" x 60" - 4 Nos. New Zero Mill 33" x 66"
New Last Mill 40” x 80”
2006
Improved P.E.
18 Sakthi Sugar Ltd., Tamilnadu 'A' Tandem 30" x 60" - 4 Mills New Last 33" x 66"
Replaced Zero Mill by Ulka 33" x 66"
2006
2008
4000 TCD Moisture 48%

Projects

Mukteshwar Sugar Mills Ltd.

Green field project of complete sugar plant of 2500 TCD. Mill are provided with anti-friction roller bearings for mill rollers. Right from layout to commissioning of plant was completed in a short period of 9 months.

Shri Vitthal SSK Ltd.

Complete milling tandem of Ulka CMR mill of size 42”x84” along with cane handlingequipment like cane un-loaders, feeder tables, main cane carrier and IRCs and cane preparatory equipment like chopper, leveller and fibrizer.

Shree Chhatrapati Shahu SSK Ltd.

Complete milling tandem of Ulka CMR mill of size 42”x84” along with cane handling equipment like cane un-loaders, feeder tables, main cane carrier and IRCs and cane preparatory equipment like chopper, leveller and fibrizer.

Gangakhed Sugar & Energy Ltd.

In 2009, four mill tandem of Ulka CMR mills of size 40”x80” was installed. Later in 2015 two mills of 45”x90” were installed as first and last mill.Post up-gradation factory is crushing at desired crush rate with excellent milling efficiency.

Shiraguppi sugar works ltd.

Complete milling tandem of Ulka CMR mill of size 40”x80” along with cane handling equipment and cane preparatory equipment like chopper, leveller and fibrizer. Outstanding results are noted in terms of milling efficiency and bagasse moisture.

Bhima SSK Ltd.

Complete milling tandem of Ulka CMR mill of size 40”x80” along with cane handling equipment like cane un-loaders, feeder tables, main cane carrier and IRCs and cane preparatory equipment like chopper, leveller and fibrizer.

Son La Sugar Joint Stock Company

In 2016,two mills of 33”x66” were installed as first and last mill to the existing tandem. Looking at the performance,in 2017 existing mills were replaced by new Ulka mills,making it a five mill tandem along with cane handling and preparatory equipment.

TPC Ltd., Tanzania

New first mill of Ulka CMR mill of size 45”x90” was installed in the year 2014.This mill was providedwith anti-friction roller bearing for mill rollers.Power consumption of this mill is considerably low as compared to mill with gun metal bearing liners.

Tuy Hoa Sugarcane and Sugar Joint Stock Company

Up-gradation of existing milling plant by installing new first and last Ulka CMR mill of size 36”x72” and three roller Ulka Toothed Roller Feeder (TRF) system on existing intermediate mills and installing cane handling and cane preparatory equipment.

Tra Vinh Sugar Joint Stock Company

Crushing capacity and milling efficiency of the existing milling plant was enhanced by installing Ulka CMR mill of size 36”x72” as new first and last mill and three rollerUlka Toothed Roller Feeder(TRF) system on existing intermediate mills.

The Malegaon SSK Ltd.

Up-gradation of existing milling plant by installing new first and last Ulka CMR mill of size 42”x84” and three roller TRF system on existing intermediate mills. Existing intermediate rake-type carriers were also replaced by new IRCs.

Narmada sugars pvt. ltd.

In 2014, complete milling tandem of Ulka CMR mills of size 33”x66” was installed. Observing the excellent milling efficiency, Ulka mill of size 40”x80” was installed as first mill in the year 2015 and later last mill was replaced by Ulka CMR mill .

Phung Hiep, Vietnam

New Ulka CMR mill of size 33”x66” was installed to the existing milling tandemas last mill. After installation significant improvement is noted in bagasse parameter in terms of reduction in bagasse moisture and bagasse POL.

Sonhira SSK Ltd.

Enhancement of crushing capacity of existing milling plant by installing new first and last Ulka CMR mill of size 42”x84” and Ulkathree roller TRF system on existing intermediate mills. This has significantly improved the milling efficiency of plant.

Dalmia bharat, kolhapur

Crushing capacity of existing milling plant is increased by installing new first and last Ulka CMR mill of size 42”x84” and Ulka three roller TRF system on existing intermediate mills. This milling efficiency of plant is also improved significantly.

Godavari biorefineries ltd.

New Ulka CMR mill of size 50”x100” is installed to the existing milling tandem as last mill. Installation of Ulka mill as last mill has resulted in significant improvement in bagasse parameter in terms of reduction in bagasse moisture and bagasse POL.

Shri Gurudatta Sugars Ltd.

Ulka CMR mill of size 40”x80” with shaft mounted drives was installed as new last mill. To upgrade the crushing capacity of the plant, three roller Ulka Toothed Roller Feeder (TRF) systemsare installed on all existing four mills.